Customized Fabric Patches

Woven or embroidered fabric labels with custom design

Custom woven and embroidery patches
Custom woven and embroidery patches
Woven custom fabric patches
Woven fabric badges

The most common manufacturing method for fabric patches is a woven fabric badge. In woven fabric tags, all color areas are at the same level, and the entire patch is made to order at the same time. A woven fabric patch is more preferred than an embroidered fabric badge. In weaving, the use of Pantone® shades in the color specification is preferred. With Pantone matching, we can reproduce a logo or a branding as close to specification as is technically possible.

Embroidered fabric patch

A more expensive way to weave is to embroider fabric tags. With embroidered badges, a stock base color is used, and the design is embroidered on top of that. The embroidery is created on top of a fabric patch, and the embroidered areas are raised on the surface of the patch. There is a vast range of embroidery threads; however, these are not available in Pantone® shades but only in the nearest shade.

Printed fabric badge

Fabric patches can be made by sublimation printing, a printing method that is always in full color. The number of colors in the sublimation print is unlimited so that a photo can be printed on the fabric badge.

The shape and border of the fabric patches

All fabric patches can be made in the desired shape. If you want a merrow border to complete a neat border finished with thread, it restricts the appearance of the fabric badge.

For example, bending very steep corners inwards cannot be made with a merrow border. Printed fabric patches without edge trim can be laser cut, allowing almost any shape.

Remove Before Flight Keychains

You can find the top-rated Remove Before Flight keychains here. To order a keychain with a fabric patch, check the desired model in the Price List and submit your logo to us. The Remove Before Flight keychain can have varying text on each side of the patch, like the well-known “Remove Before Flight” text that hangs in huge patches underneath airplanes while the planes are waiting at the airport.

The selection also includes a sublimation-printed Remove Before Flight keychain with a black border and a double-sided full-color print, which we can manufacture in just four to five days.

Production time and minimum order

The standard production time for fabric patches is about three weeks. The printed stock-quality fabric patches have a heat press adhesive surface on the back, so they are easy to attach to clothes even without sewing. The minimum order for all woven patches is 100 pcs.

Custom Woven Patches — Pricing

Pricing includes custom weaving with full thread coverage. Custom die-cut shapes are included up to the max dimensions listed. For rush options, see our Upgrades & Services below.

Patch Size Specs Thread Colors 100 pcs 200 pcs 300 pcs 400+ pcs
Small
0.5" to 2"
Round: 1.5", 2" (Standard), 2.4"
Oval: 2x1.4", 3.1x1", 2.7x1.4"
Square: 1.5", 2"
Premium Woven Patch
OEKO-TEX® Standard 100 Yarn
Check Optional Upgrades for
embroidered or high-def printed styles
2-4 Thread Colors $1.12 $0.92 $0.85
5-8 Thread Colors $1.71 $1.52 $1.38
9-12 Thread Colors $2.62 $2.31 $2.22
Medium
2" to 2.75"
Round: 2.75", 3.15"
Oval: 2.7x2", 3.1x2.4"
Square: 2.75", 3.15", 4x2"
2-4 Thread Colors $1.61 $1.41 $1.38
5-8 Thread Colors $2.12 $2.01 $1.97
9-12 Thread Colors $3.01 $2.91 $2.88
Large
2.75" to 4"
Round: 3.5", 4"
Oval: 3.5x2.75", 4x3.15"
Square: 3.5", 4"
2-4 Thread Colors $1.92 $1.71 $1.69
5-8 Thread Colors $2.52 $2.42 $2.33
9-12 Thread Colors $3.31 $3.21 $3.15
Premium Woven Patch
OEKO-TEX® Standard 100 Yarn
Check Optional Upgrades for
embroidered or high-def printed styles
Patch Size Thread Colors 100 pcs 200 pcs 300+ pcs
Small
0.5" to 2"
Round: 1.5", 2" (Standard), 2.4"
Oval: 2x1.4", 3.1x1", 2.7x1.4"
Square: 1.5", 2"
2-4 Thread Colors $1.12 $0.92 $0.85
5-8 Thread Colors $1.71 $1.52 $1.38
9-12 Thread Colors $2.62 $2.31 $2.22
Medium
2" to 2.75"
Round: 2.75", 3.15"
Oval: 2.7x2", 3.1x2.4"
Square: 2.75", 3.15", 4x2"
2-4 Thread Colors $1.61 $1.41 $1.38
5-8 Thread Colors $2.12 $2.01 $1.97
9-12 Thread Colors $3.01 $2.91 $2.88
Large
2.75" to 4"
Round: 3.5", 4"
Oval: 3.5x2.75", 4x3.15"
Square: 3.5", 4"
2-4 Thread Colors $1.92 $1.71 $1.69
5-8 Thread Colors $2.52 $2.42 $2.33
9-12 Thread Colors $3.31 $3.21 $3.15

Standard turnaround is approximately three weeks from approval of digital proof. Prices are per unit and exclude Sales Tax. Information on Shipping Charges, Sales Tax, and Payment Methods is available here.

Premium Upgrades & Add-Ons
Iron-On Heat Seal Backing
Apply easily with a home iron or heat press
$0.14
Velcro® Backing
Single side (Hook or Loop only)
$0.25
Double-Sided Velcro®
Complete set (Includes both Hook and Loop sides)
$0.38
Shimmer & Metallic Thread
Add a premium sparkle to woven or embroidered designs
+ 15 %
Classic Embroidery Upgrade
Upcharge for textured 3D embroidery instead of flat weaving
+ 50 %
High-Def Printed Patch
Unlimited color upcharge (calculated from 2-4 color base price)
+ 30 %
Retail-Ready Poly Bagging
Individual clear bags—perfect for Nashville retail displays
$0.17
Priority Rush: 1-2 Week Turnaround
Available for select sizes, includes black merrow border
+ 30 %
Production Setup & Tooling
Digitizing & Programming Fee
For woven or embroidered patch conversion
$46.00
Sublimation Print Setup
Full-bleed edge-to-edge color branding
$46.00

Repeat order set up charges at 50% from standard pricing

Artwork instructions
Specs, sizes, fonts, border rules, and print-ready examples.
You should also check out the General Artwork Instructions
Some of our clients

We are proud to work with global brands and well-known U.S. companies, from recognizable household names to trusted local organizations.

Fiskars
Amazon
Google
Netflix
Dell
Adidas
J.P.Morgan
Yum! Brands
Chase Bank
TDOT Tennessee
Target
AWS
Ikea
Volvo
Kone
Konecranes
McDonalds
Olympus
Abbott
Lidl
Red Bull
KFC
Taco Bell
Nokia
Burger King